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NEW 4th EDITION!

Wheel Building

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by Roger Musson

 

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Wheelpro Publishing

101 pages

89 photos & illustrations
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READER REVIEWS


  • "I just finished reading what I consider the finest wheel building book available and I want to share it with you. . . . Roger's book will tell you everything you need to know from A-Z about building and maintaining wheels. There is no excuse for your first wheel not to be up to 'pro' standards." -- Mike T. at forums.mtbr.com

  • "Many thanks for your eBook. I've made 8 wheels since I bought it. I feel that you have brought another dimension to my wheel building." -- Pavel (via e-mail)

  • "Your eBook is the best guide I have found so far. For some reason, wheel building and truing has always been my nemesis. Things really clicked with your guides and CAD-based figures." -- Cameron (via e-mail)

  • "The diagrams are clear, explanations complete and there are many useful tips. Even if you only build one wheel I'd say the money is worth it. If you're going to be messing around for longer, buy it, print it and put it in a folder for reference. A value-for-money product." -- lulu.com


Finally ─ the secrets of building perfect bicycle wheels have been revealed!

And you can build perfect wheels with this easy-to-follow, illustrated, step-by-step manual from a professional wheelsmith.

Wheel Building tells you exactly how to do it amid a wealth of expert tips on tools, components, spoke lengths, lacing, truing, repairing and much more -- illustrated with 89 CAD diagrams and full-color photos that bring the information to life.

"This is the complete work. I hold nothing back," says the author, Roger Musson. "There won't be a newer edition because there's nothing more I can say about wheels. In just a few minutes with this eBook you'll be on your way to building and maintaining your own professional-quality wheels."

And you'll save money! For the price of a cheap tire you'll learn how to build top-quality wheels for the rest of your cycling career, using parts that cost much less than you expect.

Musson's eBook also includes details of the wheel-building equipment he uses. As a pro he can afford to buy the best tools, but he prefers to make his own. In a special illustrated bonus section he shows you how make tools just like his -- a top-quality truing stand, a nipple driver and an accurate wheel-dishing gauge that costs nothing.

"My book is for anyone who wants to build great wheels," says Musson. "If you already build wheels you'll find plenty here to move you on to the next level. And if you're just starting out, you can be confident that you'll be armed with all the information you'll ever need to build pro-quality wheels."

Roger Musson is a professional wheel builder with a degree in production engineering. He's based in Preston, UK, where until recently he owned and managed the famous wheel building shop called Wheelpro. He mastered his craft by building and maintaining precision wheels for himself as an amateur racer and then for Wheelpro customers and racing teams.

"Over the years I've come to know what I like and dislike, what works and what doesn't," Musson explains. "There's no guesswork in anything I do. I deal only with the facts. And now I've decided to share my knowledge. Wheel Building is the result."

The new 4th edition includes numerous refinements and brand new information on tensiometers (used to measure spoke tension -- do you need one?), re-tensioning wheels, the effect of nipple length on spoke length, and how to align the hub label with the rim valve hole for a pro look.

The following excerpt comes from page 54 in chapter 4, "Building." In it, Musson explains how to solve a common condition you'll encounter as you bring a wheel to correct tension. This illustrates his writing style and the depth of his instructions.
 

EXCERPT: Spoke Twist

As you turn the wrench the nipple should tighten itself on the spoke threads but due to friction in the threads there is the tendency for the spoke to twist as well as the nipple tighten. The amount of twist is dependent on the type of spokes being used, whether the threads have been lubricated and how tight they currently are. Slender butted spokes will twist more than the plain gauge one which is fairly resistant to twisting. You need to be aware if the spokes are twisting so you can compensate for it when tightening them and then release any twist (that would otherwise remain in the spoke).

Before turning the wrench make a mental note of the original position of your tape flag and notice if it starts rotating in the same direction as you turn the wrench. This shows that the spoke is twisting rather than the nipple tightening. (See figure.)

When the flag stops rotating there is sufficient torsional resistance in the spoke to cause the nipple to turn (relative to the spoke) and thus tighten the spoke. At this point you can then turn the wrench the required amount to tighten the spoke. Release any spoke twist by turning the wrench in the opposite direction until the flag returns to its original position. It is not necessary to tape every spoke since the spokes will react similarly but since it is easy to do replace the flag every couple of spokes to monitor the twist. The tighter drive side spokes will twist more.

If you are using bladed or other profiled spokes then spoke twist is easily visible and it is even more important that you un-twist any spokes to maintain their correct orientation otherwise any "aerodynamic" benefits will be wasted. Bladed spokes such as the Sapim CX-Ray need a special tool to physically prevent them from twisting whilst you tighten them (see page 32).

In the previous building stages there will be very little spoke twist due to the lower tension in the spokes but look out for it in the final tensioning stage. If you suspect your spokes already have some residual twist in them then you can use the tape flag to return them to the neutral position i.e. when the flag rotates equal amounts one way then the other as you turn the nipple.

 


TOC: Wheel Building (4th Edition)

1. Introduction

2. Components and Features

Rims - spoke holes
Rims – eyelet design
Hubs
Downhill wheels
Spokes
Spoke threads
Inside and outside spokes
Spoke orientation
Nipples
Wheel trueness
Wheel dish
Dishless frames and wheels

3. Tools

Spoke wrench
The wheel jig (truing stand)
Wheel dishing gauge
The nipple driver
Leather gloves
Bladed spoke tool
Nipple holder
Tensiometer
Chain whip

4. Building

Lubricants and Adhesives
Lacing the Wheel
Completing the wheel
Wheel tolerances
How long should it take
Re-tensioning wheels
Testing your wheel

5. Repairing

Checking the wheel
Loose spokes
Damaged spokes
Spoke breakages
Rim wear and damage
Hub damage
Dismantling an old wheel
Lateral truing

6. Wheel Designs

Standard crossed wheels
Tying and soldering
Radial wheels
Cross combinations on same wheel
Inside or outside pulling spokes
Other lacing patterns
Missing out hub and rim holes
Number of spokes
Design considerations - last word
Further reading
Warning

7. Spoke Lengths

A different hub
A different rim
How nipple length affects spoke length 
The spoke length formula

8. Measuring rims

9. Measuring hubs

10. Geometry of a wheel

     Aligning hub label with rim valve hole

11. Wheel building checklist

Excerpt





 

 

 


 


 

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